The main objective of this practical is to calibrate the volt meter. By that we could see some errors exist in the volt meter. We used a potentiometer to get different values of meter readings. This potentiometer had to be standardized using a standard cell. This is done by letting this potentiometer to read directly from the standard cell and correcting it to room temperature.
For measuring voltage, current, watts each instrument
movement has three basic components:
1. Some mechanism for producing
torque which depends on the quantity to be
measured.
2. A restoring spring which
produces an opposing torque, dependent on the amount of
deflection.
3. A damping system which
prevents excessive overshoot and swinging of the pointer.
Instruments with too much damping require a long time for the pointer to
reach a
new reading after a change in the measured quantity.
Let’s consider some systems which are used in moving coil
instruments.
Moving System
Mostly,
rectangular coil is used. The ratio of length to breadth of the former is kept
between 1.3 and 1.5. The thickness of the coil is usually kept narrow since
it will be easy to get it into place over the iron without serious distortion.
Formers are universally made of aluminium or copper. But aluminium is better
than the other in order to reduce inertia and weight. Formers should be pressed
up from a sheet metal without joints and the long sides should be curved to a
radius to make the conductors concentric with the core and hence to make the
gap minimum and uniform. The former is lightly insulated and the coil is wound
over this as evenly as possible.
The moving
system is pivoted on pivoted on jewelled bearings. In sensitive and delicate
instruments a very sharp spindle supported in a small jewelled cup. In portable
instruments the spindle is made flatter on the end and jewelled cup is arranged,
then the contact area is large to absorb shock. In some instruments circular
coil with spherical core of soft iron is used instead of a rectangular coil.
The pivot is located just above the centre of gravity. The current enters
through the single control spring and passes out by alignment at the bottom of
the coil.
Magnetic System:
Special
alloys of steel are used for the construction of instrument magnet. Tungsten
steel was famous for a long time in past. Sometime, cobalt steel has been used
to reduce the weight and space. The final adjustment of the calibration of an
instrument is usually done by adjusting the series resistance, but sometimes a
magnetic shunt is used for this purpose.
Control System:
In the
permanent magnet moving coil instrument the controlling torque is mostly
supplied by two phosphor-bronze hair springs either helical or spiral .As the
springs also function as current carrying capacity imposes a limitation on the
current passing through the coil.
Damping System:
The
damping used in this type of instrument is mostly of eddy current type. The
eddy current is induced in the metal former of the coil. Generally a resistance
is connected across the coil to provide the necessary damping. The bearing
friction also provides damping effect. The relative damping used for dc
instruments is not less than 0.2 to 0.3.
There are basically three types of moving coil meters.
1. Magnetic-vane
attraction type
2. Dynamometer type
3. Permanent
magnet type
Magnetic-vane attraction type:
This
instrument uses a soft iron plunger projection part away into a stationary
field coil. Current in the field coil produces a magnetic force which pulls the
plunger further into the coil. The instantaneous force is proportional to the
square of the current the coil, hence the average torque turning the movement
is proportional to the average or mean of the squares of the coil current, i.e.
the r.m.s value. This force is independent of current direction, allowing the
instrument to be used for either D.C or A.C measurements.
In
this simple solenoid and plunger instrument, the attraction force is least when
the plunger is just entering the coil and increases rapidly as more of the soft
iron vane enters the coil. This result in crowding of numbers at the lower end
of the scale and a great expansion of the upper range. This moment is used in competitive
types of low-cost meters.
Dynamometer type:
In
dynamometer type instruments two fixed coils replace the permanent magnet.
These coils carry the current to be measured and they are either series or
parallel with the moving coil. Coils in this type of meters are air cored. The
use of iron is avoided because iron introduces hysterics, eddy currents and
other errors when this instrument is used in an AC environment. Therefore
unlike the previous type this type of meter can be used to measure both AC and
DC quantities. If it was used as an ammeter it will measure the mean square
value or usually calibrated to read the r.m.s value.
The
torque of the instrument is dependent upon the strengths of the magnetic fields
of both fixed and moving coils. Two hairsprings are used for the control and as
leads to the moving coil. Damping is often by air piston or enclosed vane
although in some cases eddy current damping buy an aluminum disc rotating in a
permanent magnet field is used.
Permanent magnet type:
As the
name implies in this types of meters there’s a moving coil. This moving part of
the meter is a coil wound on an aluminum frame, which is free to rotate around
a cylindrical soft iron core. The moving coil is situated in the magnetic field
produced by a permanent magnet. The soft iron core ensures that the magnetic
field is uniformly distributed. This soft iron core is fixed between the two
permanent magnet by a non-magnetic material. The moving coil can be supported
either on a spindle which is pivoted in bearings. The current enters the moving
coil from the positive end via a spiral hairspring. It is this hairspring,
which provides the controlling force for the instrument. When the current flows in the coil the
reaction between each current carrying conductor and the magnetic field
produces a mechanical force on the conductor. This is the deflection force of
the meter.
This
force causes the pointer to be deflected and as it does so the movement is
opposed by the hairspring, which is used to carry current into the meter. The
more the pointer deflects the greater the controlling force produce by the
hairspring. Unless the moving system is damped the pointer will over shoot the
correct position and after a while it would swing back towards the correct
position. Without damping the oscillation about the correct position continue
for some time. However if the movement is correctly damped the pointer has an
initial overshoot of a few percent and then very quickly settles to its correct
indication. Damping is obtained by
extracting energy from the moving system. This is done as follows. In the
moving coil meter the coil is wound on an aluminum frame and when the frame
moves in the magnetic field of the permanent magnet a current known as eddy
current is induced in the aluminum frame. This causes power to be consumed in
the resistance of the coil frame and energy associated with this damps the
movement of the meter. This type of moving coil meter is always used to measure
DC circuits and gives the mean value.
There
are several advantages of moving coil meters. They are (a) Uniformity of the
scale and the possibility of a very long scale. (b)The possibility of a single
instrument being sued with shunts or series resistors to cover a large range of
current or voltage. (c) Their power
consumption is very low compared to other type of meters.
(d) Perfect damping simply afforded by eddy currents induced in the metal frame
of the moving coil.
Errors:
Errors
may appear from erratic pivot friction resulting from worn bearings. Even if
the pivot and bearings are in new condition, errors may arise from this source
in some instruments if they are used in a physical orientation for which they
were not designed. The springs that provide the restoring torque may undergo
change with age and use. The shunt of an ammeter or the series resistance of a
voltmeter might shift from its correct value because of abuse, such as extreme
overload. The magnetic field in the air gap could become permanently changed as
a result of having exposed the meter to an intense external magnetic field at
sometime in its past. Other magnetic effects may also cause error; such as use
of an unwanted instrument designed for steel panel installation. Corrosion may cause
ill effects on delicate metal parts such as coil wire and springs.
A
voltmeter should have infinite resistance and an ammeter should have zero
resistance. Because of this these meters are connected in circuits in parallel
and series respectively. Since the voltmeter is connected across the voltage to
be measured therefore it should have a high resistance so it would take only a
small current. Ammeter is connected in series therefore it should have zero
resistance so it doesn’t alter the current considerably.
There
are several errors, which are common to most type of meters including ammeters
and voltmeters. The most of these errors is friction and temperature. To reduce
the effect of friction torque and consequently the error produced by it, the
weight of the moving system must be made as small as possible compared with the
operating forces. The ratio of torque to weight must be large. A vertical
spindle generally to be preferred to a horizontal one from the point of view of
a small friction torque. The most serious error produced by the heat generated
in the instrument or by changes in room temperature is that due to a change in
the resistance of the working coil. Such a change of resistance is of little
importance in ammeters but in voltmeters in which the working current should be
directly proportional to the applied voltage it is essential that the
resistance of the instrument shall remain as nearly constant as possible.
Power
loss in the instrument should be small and resistance coils, which are likely
to produce appreciable heating, should be mounted if possible in such a
position that they are well ventilated. To eliminate temperature errors the
working coil is wound with copper wire and is of comparatively low resistance.
A high resistance of material whose temperature coefficient is small is
connected in series with the coil so that although the resistance of the coil
may change considerably the change in total resistance is small. The values
obtained are not exactly the same as the meter values. This is because of the
errors in the meter. The practical errors also can have a effect on the values
such as loose connections, heating of equipments, resistances in the wires etc.
Also the standard cell which was used might not have been fully charged and the
potentiometer might not be accurate in the room temperature even.
REFERENCES:
1. Alternating current
fundamentals by John .R.Duff
2. Electrical
Measurements Fundamentals by Martin.U. Reissland
3. Electrical
Measurement Analysis by Ernest Frank
Being a mechanical student is quite interesting. You are able to know the different calibrating method of some materials. It is not an easy career and point to learn but Milwrights knows best!
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